High-Quality SKL E-Type Elastic Rail Clips for Railway Fastening Systems
As a professional rail clip manufacturer with years of experience, Yinglin Casting supplies comprehensive types of railway fastening clips to railway projects worldwide, including E-type clips, SKL clips, PR clips, and custom-designed solutions.
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Why Choose Our Elastic Rail Clips?
Premium Spring Steel Construction
- Made of forged spring steel for superior tensile strength
- Hot forging process ensures uniform microstructure
- Excellent elastic recovery and fatigue resistance
- Withstands extreme temperatures and heavy loads
Superior Performance
- Clamping force: ≥9.5kN per clip
- Fatigue life: Up to 5 million cycles without breaking
- Hardness range: 42-48 HRC
- Corrosion-resistant surface treatments available
Wide Compatibility
- Compatible with E-type, SKL, PR, and other fastening systems
- Suitable for concrete sleepers and wooden ties
- Works with various rail profiles (43kg/m to 75kg/m)
- Custom designs available per your specifications
Product Types & Specifications
E-Type Elastic Rail Clips
| Model | Diameter | Material | Clamping Force | Hardness | Weight | Application |
|---|---|---|---|---|---|---|
| E1609 | Ø16mm | 60Si2MnA | ≥950kgf | 44-48 HRC | 0.43kg | Standard rail |
| E1809 | Ø18mm | 60Si2MnA | ≥950kgf | 44-48 HRC | 0.61kg | Standard rail |
| E1813 | Ø18mm | 60Si2MnA | ≥950kgf | 44-48 HRC | 0.62kg | Standard rail |
| E2001 | Ø20mm | 60Si2MnA | ≥950kgf | 44-48 HRC | 0.80kg | Heavy-duty |
| E2007 | Ø20mm | 60Si2MnA | ≥950kgf | 44-48 HRC | 0.80kg | Heavy-duty |
| E2009 | Ø20mm | 60Si2MnA | ≥950kgf | 44-48 HRC | 0.80kg | Heavy-duty |
| E2039 | Ø20mm | 60Si2MnA | ≥950kgf | 44-48 HRC | 0.80kg | Heavy-duty |
| E2055 | Ø20mm | 60Si2MnA | ≥950kgf | 44-48 HRC | 0.80kg | Heavy-duty |
| E2056 | Ø20mm | 60Si2MnA | ≥950kgf | 44-48 HRC | 0.80kg | Heavy-duty |
SKL Rail Clips (Vossloh Type)
| Model | Diameter | Material | Hardness | Application |
|---|---|---|---|---|
| SKL 1 | Ø13mm | 60Si2MnA | 42-47 HRC | High-speed rail |
| SKL 3 | Ø13mm | 60Si2MnA | 42-47 HRC | High-speed rail |
| SKL 12 | Ø13mm | 60Si2MnA | 42-47 HRC | Heavy-haul |
| SKL 14 | Ø14mm | 60Si2MnA | 42-47 HRC | Heavy-haul |
PR Rail Clips (Pandrol)
| Model | Diameter | Material | Hardness | Application |
|---|---|---|---|---|
| PR85 | Ø13mm | 60Si2MnA | 44-48 HRC | Standard |
| PR309A | Ø19mm | 60Si2MnA | 44-48 HRC | Standard |
| PR401 | Ø20mm | 60Si2MnA | 44-48 HRC | Heavy-duty |
| PR415 | Ø20mm | 60Si2MnA | 44-48 HRC | Heavy-duty |
| PR601A | Ø22mm | 60Si2MnA | 44-48 HRC | Heavy-duty |
Other Rail Clip Types
| Type | Diameter | Material | Application |
|---|---|---|---|
| Russia Rail Clip | Ø18mm | 60Si2MnA | Russian rail standard |
| Deenik Clip | Ø25mm | 60Si2MnA | Concrete sleepers |
| Fast Clip | Ø15mm | 60Si2MnA | Modern track systems |
| Anti-Vandal Clip | Ø18mm | 60Si2MnA | Security applications |
| KPO Rail Clamp | Various | 60Si2MnA | Crane rails |
| Nabla Spring Blade | Various | 60Si2MnA | High-speed applications |
Technical Specifications
Chemical Composition
| Material | C | Mn | Si | Cr | P | S |
|---|---|---|---|---|---|---|
| 60Si2MnA | 0.56-0.64% | 0.60-0.90% | 1.60-2.00% | ≤0.35% | ≤0.03% | ≤0.03% |
| 60Si2CrA | 0.56-0.64% | 0.40-0.70% | 1.40-1.80% | 0.70-1.00% | ≤0.03% | ≤0.03% |
| 55Si2Mn | 0.52-0.60% | 0.60-0.90% | 1.50-2.00% | ≤0.35% | ≤0.03% | ≤0.03% |
| 38Si7 | 0.35-0.42% | 0.50-0.80% | 1.50-1.80% | – | ≤0.03% | ≤0.03% |
Mechanical Properties
| Property | Value |
|---|---|
| Tensile Strength | ≥1,500 MPa |
| Yield Strength | ≥1,350 MPa |
| Elongation | ≥6% |
| Hardness | 42-48 HRC |
| Fatigue Life (Ø18mm) | ≥3 million cycles |
| Fatigue Life (Ø20mm) | ≥5 million cycles |
| Clamping Force | ≥950 kgf (9.5 kN) |
International Standards & Certifications
Compliance Standards
| Standard | Origin | Application |
|---|---|---|
| AREMA | USA | American Railway Engineering Association |
| UIC | International | International Union of Railways |
| BS | UK | British Standard |
| JIS | Japan | Japanese Industrial Standard |
| GB/T | China | Chinese National Standard |
| TB/T | China | Railway Industry Standard of China |
| EN 13481 | Europe | European Standard for Rail Fastenings |
- ISO 9001:2015 Quality Management System
- Railway Product Production License
- Third-party inspection reports (SGS, BV, CCIC)
- Material test certificates (MTC)
- Mill test certificates
Manufacturing Process
Production Quality Control
1. Raw Material Selection
- Premium spring steel sourced from certified mills
- Chemical composition verification via spectrographic analysis
- Strict incoming quality inspection
2. Hot Forging Process
- Shearing → Heating to forging temperature → Forming → Hardening → Tempering
- Hot forging ensures uniform microstructure and superior strength
- Precision tooling for consistent dimensions
3. Heat Treatment
- Controlled hardening and tempering processes
- Target hardness: 42-48 HRC
- Uniform hardness distribution throughout
4. Quality Testing
- Tensile strength testing
- Rockwell hardness testing
- Fatigue life testing (up to 5 million cycles)
- Dimensional inspection
- Magnetic particle inspection
5. Surface Treatment
- Plain/oiled (standard)
- Oxide black coating
- Color painting
- Hot-dip galvanizing (optional)
Packaging & Shipping
Packaging Options
| Packaging Type | Quantity | Application |
|---|---|---|
| Woven Bags | 25kg/bag | Standard export |
| Steel Kegs | 25kg/keg | Container shipping |
| Wooden Pallets | 500kg-1000kg/pallet | FCL shipments |
| Wooden Boxes | Customizable | Special requirements |
Shipping Information
- MOQ: 500 pieces (varies by model)
- Lead Time: 15-30 days (depending on order quantity)
- Shipping Methods: FOB, CIF, CFR, EXW
- Export Markets: USA, Europe, Southeast Asia, Africa, South America, Australia
Frequently Asked Questions (FAQ)
Product FAQs
A: E-type clips (Pandrol-style) feature an omega-shaped design and are widely used in North America, Europe, and Asia. SKL clips are designed for the German HM fastening system and are preferred for high-speed and heavy-haul applications. Both provide excellent elastic fastening, but differ in shape, clamping force, and compatibility with different rail fastening systems.
A: Selection depends on several factors: (1) Rail type and weight, (2) Sleeper material (concrete or wood), (3) Track speed and load requirements, (4) Climate conditions, and (5) Existing fastening system compatibility. Our technical team can help you select the appropriate clip based on your specifications.
A: Our rail clips are primarily made of 60Si2MnA spring steel, which offers excellent tensile strength, elastic recovery, and fatigue resistance. Other materials like 60Si2CrA, 55Si2Mn, and 38Si7 are available based on your requirements.
A: Our standard rail clips have a fatigue life of ≥3 million cycles for Ø18mm clips and ≥5 million cycles for Ø20mm clips. Custom clips with extended fatigue life are available upon request.
A: Yes, we can manufacture custom rail clips based on your drawings or samples. Our engineering team has extensive experience in designing specialized clips for unique railway applications.
A: Standard surface treatment is plain/oiled. Optional treatments include oxide black coating, color painting, and hot-dip galvanizing for enhanced corrosion resistance in harsh environments.
A: Yes, we can provide samples for quality evaluation. Sample costs and shipping fees apply. Sample costs are refundable upon bulk order confirmation.
A: We are ISO 9001:2015 certified and hold railway product production licenses. We can also provide third-party inspection reports (SGS, BV, CCIC) and material test certificates as required.
FAQ
A: We are a high-quality manufacturer of wear-resistant parts for mining machinery and engineering machinery accessories in china.
A:Telegraphictransfer: 30% before shipment,balance payable against copy of bill of lading.L/C:sightL/C,30-dayL/C,60-dayL/C.
Main Products:
Owns abundant experience skilled technology in producing Ductile iron,high manganese steel, high chromium cast iron, alloy steel, carbon steel, heat-resistant steel and other castings. Products widely used in mining, cement, metallurgical, construction, metal recycling, engineering and other aggregate industries.(Mining wheels, mining axles, mining car connection buffers, crusher accessories, bucket teeth, mining grinding balls, wear-resistant castings, ductile iron castings, bearing boxes, mining crane pulley, mining chain, machining parts, etc.)
A:We provide pre-sale service,in-sale service and after-sales service,and always pursue long-term development and win-win
cooperation with you,adhering to the principle of customer first.












